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HTW-01
Customizable Design: Offers professional customization based on specific process and production requirements.
Technical Training: Provides 1-3 days of on-site technical training before delivery to ensure your team masters operation, maintenance, and troubleshooting.
24/7 Support: Our technical team provides detailed solutions within 24 hours if any issues arise during use.
Installation Guidance: Engineers offer comprehensive installation and commissioning guidance upon equipment arrival.
| Parameter | Value |
|---|---|
| Model | HTW-01 |
| Sealing Method | High-Frequency Heating |
| Power | ≤5 kW |
| Power Supply | 380V AC, 3P, 50Hz |
| Air Supply | 0.5-0.8 MPa |
| Production Capacity | 1,200-1,500 pieces/hour |
| Dimensions | 1500mm × 1500mm × 1600mm |
| Net Weight | 200 kg |
The dialysis bag three-way welding machine guarantees uniform weld quality regardless of material differences. Its advanced high-precision sensors continuously monitor key variables such as bag thickness, polymer composition, and environmental humidity.
These inputs feed into an automated control system that dynamically adjusts welding parameters—including temperature, pressure, and cycle time—in real time. For example, when processing thicker polyethylene bags, the system instantly increases heating intensity while maintaining optimal pressure to prevent material deformation.
This adaptability eliminates manual recalibration between production batches, reducing setup time by up to 70%. The result is flawless seals for both standard and specialty dialysis bags, ensuring compliance with ISO 11607-2 packaging integrity standards. Hospitals and manufacturers benefit from reduced rejection rates and enhanced product reliability in critical medical applications.
Safety is prioritized through a multi-layered protection system. Infrared proximity sensors create an invisible barrier around the welding zone, immediately pausing operations if a worker’s hand enters the danger area.
Thermal monitors track heating elements with ±1°C accuracy, automatically triggering cooling protocols if temperatures exceed safe thresholds. The machine’s dual-circuit emergency stop system allows instant shutdown via both control panels and floor-mounted pedals.
For added protection, all moving components are housed within interlocked safety guards that disable motion when opened. These features exceed OSHA machinery safety guidelines, enabling 24/7 operation in busy production environments while maintaining a zero-incident safety record across installed units.
Designed for smart factory compatibility, the welder integrates effortlessly with upstream/downstream equipment. Its modular architecture supports industry-standard communication protocols like OPC UA and Modbus TCP/IP, enabling real-time data exchange with ERP systems and SCADA networks.
The machine’s PLC can synchronize with filling stations, conveyor belts, and quality inspection systems, creating a fully automated production cell. For instance, when paired with vision inspection systems, it automatically flags poorly aligned components before welding commences.
Users report a 40% reduction in line stoppages after integration, along with centralized performance monitoring through customizable dashboards that track OEE (Overall Equipment Effectiveness) metrics.
Every welding machine undergoes a 23-stage verification process. Component-level testing begins with ultrasonic validation of alloy frames for structural integrity, followed by 72-hour endurance trials for servo motors.
During assembly, laser-aligned calibration ensures micron-level positioning accuracy in the rotary indexing table. Final validation includes a 500,000-cycle accelerated lifespan test simulating a five-year production workload.
Quality teams perform destructive testing on sample welds, verifying tensile strength exceeds 15N/mm² as per ASTM F88 seal strength requirements. This meticulous approach has resulted in a 99.6% first-pass acceptance rate from global medical device manufacturers, with full traceability documentation provided for FDA audits.
The machine accommodates dialysis bags ranging from 100ml pediatric units to 5L hospital-grade containers through its intelligent sizing system. Operators can switch formats in under 3 minutes using the touchscreen’s preset recipes.
The vibration feeder’s adaptive amplitude control handles both rigid PVC connectors and flexible silicone components without jamming. For custom geometries, the adjustable mandrel system provides ±0.05mm repeatability across 12 axis positions.
A case study with a European manufacturer demonstrated seamless transition between 8 different bag configurations during a single shift, achieving 98% uptime while maintaining sterile barrier requirements. This flexibility makes the system ideal for contract manufacturers serving multiple healthcare clients.
The Dialysis Bag Three-way Welding Machine is widely used in medical dialysis bag production, packaging companies, and hospital dialysis departments. In medical dialysis bag production, it ensures the safety and sterility of dialysis fluid by providing precise and reliable welding.
For packaging companies, it offers an efficient and high-quality packaging solution for various medical supplies. In hospital dialysis departments, the machine supports daily dialysis operations with its high performance and stability. Its ability to produce 1200-1500 dialysis bags per hour meets the large-scale production needs of these settings, while its excellent sealing performance prevents leakage and maintains the integrity of medical products.
The machine's stable operation and adaptable air supply requirements make it suitable for diverse working environments, ensuring consistent performance across different facilities.
We are committed to delivering high-quality equipment with a 12-month quality guarantee, ensuring your investment is protected. Our team of professionals will work closely with you to create customized solutions that perfectly integrate into your production workflow, regardless of your specific requirements.
We provide comprehensive technical training before delivery, equipping your staff with the skills needed for smooth operation and maintenance. Our 24/7 technical support ensures any issues are resolved promptly, minimizing downtime and maximizing productivity.
Additionally, our engineers offer detailed installation and commissioning guidance upon equipment arrival, helping you achieve rapid deployment and efficient use. We stand behind our products with lifetime technical service, providing ongoing assistance and support throughout the equipment's lifecycle.
Are you a manufacturer?
Yes, we are a manufacturer. All machines are designed and manufactured in-house, and we offer customization services according to your specific requirements.
Where is your factory? Can I visit your factory?
Our factory is located in Suzhou, China. We warmly welcome you to visit. We can arrange pickups from Shanghai Hongqiao Airport, Shanghai Pudong Airport, or Suzhou railway station.
How to buy your machine?
Please send an inquiry via our Alibaba website. After confirming the machine model and price, we will sign a sales contract. Upon receiving your deposit, we will start manufacturing the machine, and after full payment, we will arrange packaging and shipping.
How to contact you?
You can click the "Contact Supplier" button on this page or use the contact information at the bottom. You can also add my Skype: allenyu4181, or Viber: 18016028582.
What about your warranty?
We provide a 1-year warranty and lifetime technical support.
How long will it take to get the machine?
Delivery time depends on the machine model. Standard machines can usually be shipped within 10 days. Special machines will follow the delivery date confirmed in our sales contract. After shipping, you will need to wait for the container to arrive at your location.
Do we still need to install the machine after we receive it?
All machines are tested and parameters are set before delivery. We can also send you video tutorials and operating manuals to guide you through the installation process.
How can you guarantee we receive a good quality machine?
We have a strict quality inspection process. When the machine is completed, we will send you inspection videos and pictures. You are welcome to visit our factory to check and inspect the machine with your sample raw materials.
Customizable Design: Offers professional customization based on specific process and production requirements.
Technical Training: Provides 1-3 days of on-site technical training before delivery to ensure your team masters operation, maintenance, and troubleshooting.
24/7 Support: Our technical team provides detailed solutions within 24 hours if any issues arise during use.
Installation Guidance: Engineers offer comprehensive installation and commissioning guidance upon equipment arrival.
| Parameter | Value |
|---|---|
| Model | HTW-01 |
| Sealing Method | High-Frequency Heating |
| Power | ≤5 kW |
| Power Supply | 380V AC, 3P, 50Hz |
| Air Supply | 0.5-0.8 MPa |
| Production Capacity | 1,200-1,500 pieces/hour |
| Dimensions | 1500mm × 1500mm × 1600mm |
| Net Weight | 200 kg |
The dialysis bag three-way welding machine guarantees uniform weld quality regardless of material differences. Its advanced high-precision sensors continuously monitor key variables such as bag thickness, polymer composition, and environmental humidity.
These inputs feed into an automated control system that dynamically adjusts welding parameters—including temperature, pressure, and cycle time—in real time. For example, when processing thicker polyethylene bags, the system instantly increases heating intensity while maintaining optimal pressure to prevent material deformation.
This adaptability eliminates manual recalibration between production batches, reducing setup time by up to 70%. The result is flawless seals for both standard and specialty dialysis bags, ensuring compliance with ISO 11607-2 packaging integrity standards. Hospitals and manufacturers benefit from reduced rejection rates and enhanced product reliability in critical medical applications.
Safety is prioritized through a multi-layered protection system. Infrared proximity sensors create an invisible barrier around the welding zone, immediately pausing operations if a worker’s hand enters the danger area.
Thermal monitors track heating elements with ±1°C accuracy, automatically triggering cooling protocols if temperatures exceed safe thresholds. The machine’s dual-circuit emergency stop system allows instant shutdown via both control panels and floor-mounted pedals.
For added protection, all moving components are housed within interlocked safety guards that disable motion when opened. These features exceed OSHA machinery safety guidelines, enabling 24/7 operation in busy production environments while maintaining a zero-incident safety record across installed units.
Designed for smart factory compatibility, the welder integrates effortlessly with upstream/downstream equipment. Its modular architecture supports industry-standard communication protocols like OPC UA and Modbus TCP/IP, enabling real-time data exchange with ERP systems and SCADA networks.
The machine’s PLC can synchronize with filling stations, conveyor belts, and quality inspection systems, creating a fully automated production cell. For instance, when paired with vision inspection systems, it automatically flags poorly aligned components before welding commences.
Users report a 40% reduction in line stoppages after integration, along with centralized performance monitoring through customizable dashboards that track OEE (Overall Equipment Effectiveness) metrics.
Every welding machine undergoes a 23-stage verification process. Component-level testing begins with ultrasonic validation of alloy frames for structural integrity, followed by 72-hour endurance trials for servo motors.
During assembly, laser-aligned calibration ensures micron-level positioning accuracy in the rotary indexing table. Final validation includes a 500,000-cycle accelerated lifespan test simulating a five-year production workload.
Quality teams perform destructive testing on sample welds, verifying tensile strength exceeds 15N/mm² as per ASTM F88 seal strength requirements. This meticulous approach has resulted in a 99.6% first-pass acceptance rate from global medical device manufacturers, with full traceability documentation provided for FDA audits.
The machine accommodates dialysis bags ranging from 100ml pediatric units to 5L hospital-grade containers through its intelligent sizing system. Operators can switch formats in under 3 minutes using the touchscreen’s preset recipes.
The vibration feeder’s adaptive amplitude control handles both rigid PVC connectors and flexible silicone components without jamming. For custom geometries, the adjustable mandrel system provides ±0.05mm repeatability across 12 axis positions.
A case study with a European manufacturer demonstrated seamless transition between 8 different bag configurations during a single shift, achieving 98% uptime while maintaining sterile barrier requirements. This flexibility makes the system ideal for contract manufacturers serving multiple healthcare clients.
The Dialysis Bag Three-way Welding Machine is widely used in medical dialysis bag production, packaging companies, and hospital dialysis departments. In medical dialysis bag production, it ensures the safety and sterility of dialysis fluid by providing precise and reliable welding.
For packaging companies, it offers an efficient and high-quality packaging solution for various medical supplies. In hospital dialysis departments, the machine supports daily dialysis operations with its high performance and stability. Its ability to produce 1200-1500 dialysis bags per hour meets the large-scale production needs of these settings, while its excellent sealing performance prevents leakage and maintains the integrity of medical products.
The machine's stable operation and adaptable air supply requirements make it suitable for diverse working environments, ensuring consistent performance across different facilities.
We are committed to delivering high-quality equipment with a 12-month quality guarantee, ensuring your investment is protected. Our team of professionals will work closely with you to create customized solutions that perfectly integrate into your production workflow, regardless of your specific requirements.
We provide comprehensive technical training before delivery, equipping your staff with the skills needed for smooth operation and maintenance. Our 24/7 technical support ensures any issues are resolved promptly, minimizing downtime and maximizing productivity.
Additionally, our engineers offer detailed installation and commissioning guidance upon equipment arrival, helping you achieve rapid deployment and efficient use. We stand behind our products with lifetime technical service, providing ongoing assistance and support throughout the equipment's lifecycle.
Are you a manufacturer?
Yes, we are a manufacturer. All machines are designed and manufactured in-house, and we offer customization services according to your specific requirements.
Where is your factory? Can I visit your factory?
Our factory is located in Suzhou, China. We warmly welcome you to visit. We can arrange pickups from Shanghai Hongqiao Airport, Shanghai Pudong Airport, or Suzhou railway station.
How to buy your machine?
Please send an inquiry via our Alibaba website. After confirming the machine model and price, we will sign a sales contract. Upon receiving your deposit, we will start manufacturing the machine, and after full payment, we will arrange packaging and shipping.
How to contact you?
You can click the "Contact Supplier" button on this page or use the contact information at the bottom. You can also add my Skype: allenyu4181, or Viber: 18016028582.
What about your warranty?
We provide a 1-year warranty and lifetime technical support.
How long will it take to get the machine?
Delivery time depends on the machine model. Standard machines can usually be shipped within 10 days. Special machines will follow the delivery date confirmed in our sales contract. After shipping, you will need to wait for the container to arrive at your location.
Do we still need to install the machine after we receive it?
All machines are tested and parameters are set before delivery. We can also send you video tutorials and operating manuals to guide you through the installation process.
How can you guarantee we receive a good quality machine?
We have a strict quality inspection process. When the machine is completed, we will send you inspection videos and pictures. You are welcome to visit our factory to check and inspect the machine with your sample raw materials.