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HBLW-02
In an era where manufacturing efficiency and product quality are paramount, the Single Tail Pipe One Line Welding Machine stands out as a cornerstone technology for industries requiring high-precision welding solutions. Designed and manufactured by Suzhou HETRO Automation Equipment Co., Ltd., this machine redefines production workflows for applications ranging from medical fluid bags to industrial packaging. This article explores the technical excellence, maintenance best practices, and operational insights of HETRO's flagship welding system while aligning with emerging trends in smart manufacturing and sustainability.
The Single Tail Pipe One Line Welding Machine (Model HBLW-02) is engineered to address the limitations of traditional cross-shaped integrated molding systems. By separating the tail pipe welding and bag body formation processes into distinct stations, HETRO achieves simultaneous operations, enhanced quality control, and faster production cycles. This modular approach is particularly advantageous for products like waste liquid bags, where integrated molding is impractical.
| Parameter | Value |
|---|---|
| Model | HBLW-02 |
| Heat Sealing Method | High-frequency welding |
| Power Consumption | ≤15 kW |
| Power Supply | 380V AC, 3P, 50Hz |
| Air Supply | 0.5–0.8 MPa |
| Production Capacity | 1000–1500 Pcs/h |
| Air Supply Requirement | 0.5–0.8 MPa |
| Dimensions (L×W×H) | 5500mm×1500mm×1900 mm |
| Net Weight | 1800 kg |
| Material Compatibility | PVC , TPU, EVA |
Dual-Station Workflow:
Tail Pipe Welding: High-frequency welding ensures leak-proof joints with consistent tensile strength.
Bag Body Formation: Simultaneous shaping and sealing reduce idle time, boosting throughput by 25–30% compared to sequential systems.
Flexible Integration:
Supports auxiliary processes like pre-punching, breathable membrane welding, and customized shaping within the same production line.
Future-Ready Design:
IoT-enabled sensors (optional) allow real-time monitoring of welding parameters, aligning with Industry 4.0 trends for predictive maintenance and data-driven optimization.
Daily:
Clean welding electrodes and alignment guides to prevent residue buildup.
Verify air pressure stability (0.5–0.8 MPa) to avoid pneumatic fluctuations.
Inspect electrical connections for wear or corrosion.
Weekly:
Lubricate linear motion guides and ball screws with high-temperature grease.
Calibrate temperature controllers to maintain ±1°C precision.
Monthly:
Replace worn-out gaskets and seals in the pneumatic system.
Test emergency stop functions and safety interlocks.
| Symptom | Likely Cause | Solution |
|---|---|---|
| Inconsistent weld seams | Misaligned film feed | Recalibrate tension rollers |
| Overheating | Dust-clogged cooling vents | Clean vents; check fans |
| Reduced speed | Worn drive belts | Replace belts; adjust tension |
HETRO’s machine reduces material waste by 15% through precision welding, supporting ESG goals. Its energy-efficient design (≤15 kW) also minimizes carbon footprint versus legacy systems.
The machine specializes in single-tail-pipe bags such as:
Medical fluid bags (IV, dialysis, waste liquid).
Industrial fluid packaging (lubricants, adhesives).
Customizable designs with breathable membranes or multi-layer films.
By isolating tail pipe welding and bag formation, operators can:
Inspect tail pipe joints before proceeding to bag sealing.
Adjust parameters (temperature, pressure) independently for each stage.
Yes. The high-frequency welding method penetrates thicker materials (up to 2 mm TPU/EVA) without delamination. Optional pre-heating modules are available for ultra-high-viscosity applications.
Routine maintenance requires ≤2 hours/week. HETRO’s modular components enable rapid part replacement, minimizing production interruptions.
Absolutely. The HBLW-02 supports integration with robotic loaders/unloaders and vision inspection systems via PLC interfaces.
HETRO’s optional IoT add-ons transform the welding machine into a predictive maintenance hub:
Vibration sensors detect motor anomalies.
Thermal cameras monitor weld consistency.
Data analytics optimize cycle times and energy use.
With global regulations pushing for greener manufacturing, the HBLW-02’s low-power high-frequency welding and reduced scrap rates align with circular economy principles.
As pharmaceutical packaging evolves (e.g., cold-chain biologics, radiopharmaceuticals), HETRO’s flexibility in handling specialized films and sterile environments positions it as a critical partner for compliant, scalable production.
The Single Tail Pipe One Line Welding Machine from Suzhou HETRO Automation Equipment Co., Ltd. exemplifies engineering excellence tailored to modern manufacturing challenges. With its dual-station efficiency, IoT readiness, and commitment to sustainability, the HBLW-02 isn’t just a machine—it’s a strategic asset for businesses aiming to lead in quality, speed, and environmental stewardship.
In an era where manufacturing efficiency and product quality are paramount, the Single Tail Pipe One Line Welding Machine stands out as a cornerstone technology for industries requiring high-precision welding solutions. Designed and manufactured by Suzhou HETRO Automation Equipment Co., Ltd., this machine redefines production workflows for applications ranging from medical fluid bags to industrial packaging. This article explores the technical excellence, maintenance best practices, and operational insights of HETRO's flagship welding system while aligning with emerging trends in smart manufacturing and sustainability.
The Single Tail Pipe One Line Welding Machine (Model HBLW-02) is engineered to address the limitations of traditional cross-shaped integrated molding systems. By separating the tail pipe welding and bag body formation processes into distinct stations, HETRO achieves simultaneous operations, enhanced quality control, and faster production cycles. This modular approach is particularly advantageous for products like waste liquid bags, where integrated molding is impractical.
| Parameter | Value |
|---|---|
| Model | HBLW-02 |
| Heat Sealing Method | High-frequency welding |
| Power Consumption | ≤15 kW |
| Power Supply | 380V AC, 3P, 50Hz |
| Air Supply | 0.5–0.8 MPa |
| Production Capacity | 1000–1500 Pcs/h |
| Air Supply Requirement | 0.5–0.8 MPa |
| Dimensions (L×W×H) | 5500mm×1500mm×1900 mm |
| Net Weight | 1800 kg |
| Material Compatibility | PVC , TPU, EVA |
Dual-Station Workflow:
Tail Pipe Welding: High-frequency welding ensures leak-proof joints with consistent tensile strength.
Bag Body Formation: Simultaneous shaping and sealing reduce idle time, boosting throughput by 25–30% compared to sequential systems.
Flexible Integration:
Supports auxiliary processes like pre-punching, breathable membrane welding, and customized shaping within the same production line.
Future-Ready Design:
IoT-enabled sensors (optional) allow real-time monitoring of welding parameters, aligning with Industry 4.0 trends for predictive maintenance and data-driven optimization.
Daily:
Clean welding electrodes and alignment guides to prevent residue buildup.
Verify air pressure stability (0.5–0.8 MPa) to avoid pneumatic fluctuations.
Inspect electrical connections for wear or corrosion.
Weekly:
Lubricate linear motion guides and ball screws with high-temperature grease.
Calibrate temperature controllers to maintain ±1°C precision.
Monthly:
Replace worn-out gaskets and seals in the pneumatic system.
Test emergency stop functions and safety interlocks.
| Symptom | Likely Cause | Solution |
|---|---|---|
| Inconsistent weld seams | Misaligned film feed | Recalibrate tension rollers |
| Overheating | Dust-clogged cooling vents | Clean vents; check fans |
| Reduced speed | Worn drive belts | Replace belts; adjust tension |
HETRO’s machine reduces material waste by 15% through precision welding, supporting ESG goals. Its energy-efficient design (≤15 kW) also minimizes carbon footprint versus legacy systems.
The machine specializes in single-tail-pipe bags such as:
Medical fluid bags (IV, dialysis, waste liquid).
Industrial fluid packaging (lubricants, adhesives).
Customizable designs with breathable membranes or multi-layer films.
By isolating tail pipe welding and bag formation, operators can:
Inspect tail pipe joints before proceeding to bag sealing.
Adjust parameters (temperature, pressure) independently for each stage.
Yes. The high-frequency welding method penetrates thicker materials (up to 2 mm TPU/EVA) without delamination. Optional pre-heating modules are available for ultra-high-viscosity applications.
Routine maintenance requires ≤2 hours/week. HETRO’s modular components enable rapid part replacement, minimizing production interruptions.
Absolutely. The HBLW-02 supports integration with robotic loaders/unloaders and vision inspection systems via PLC interfaces.
HETRO’s optional IoT add-ons transform the welding machine into a predictive maintenance hub:
Vibration sensors detect motor anomalies.
Thermal cameras monitor weld consistency.
Data analytics optimize cycle times and energy use.
With global regulations pushing for greener manufacturing, the HBLW-02’s low-power high-frequency welding and reduced scrap rates align with circular economy principles.
As pharmaceutical packaging evolves (e.g., cold-chain biologics, radiopharmaceuticals), HETRO’s flexibility in handling specialized films and sterile environments positions it as a critical partner for compliant, scalable production.
The Single Tail Pipe One Line Welding Machine from Suzhou HETRO Automation Equipment Co., Ltd. exemplifies engineering excellence tailored to modern manufacturing challenges. With its dual-station efficiency, IoT readiness, and commitment to sustainability, the HBLW-02 isn’t just a machine—it’s a strategic asset for businesses aiming to lead in quality, speed, and environmental stewardship.